Case Study: PT. WOODONE INTEGRA INDONESIA Boosts Production by 200% with PURETE PUR Laminating Machine
PT. WOODONE INTEGRA INDONESIA, a subsidiary of Japan’s renowned WOODONE Group (a leader in wood building materials and furniture), is a professional Indonesian wood products manufacturer. Specializing in high-quality solid wood products, architectural interior materials, and customized furniture components, the company serves global markets including Japan, Europe, the USA, and Southeast Asia, with FSC™ certification and a commitment to sustainable production.
Client Challenges
Before partnering with PURETE, PT. WOODONE INTEGRA INDONESIA faced critical production bottlenecks that hindered its ability to meet growing global demand and maintain premium quality standards:
- Low Production Efficiency: Daily lamination output was limited to only 400 panels, unable to keep up with export order volumes and causing delivery delays.
- Unstable Quality: Semi-automatic lamination led to inconsistent bonding, high risk of delamination, and frequent rework, increasing costs and damaging brand reputation.
- High Labor Dependence: Manual operations required a large skilled workforce, driving up labor costs and creating inconsistencies in batch production.
- Eco-Compliance Pressure: Struggled to meet strict low-VOC environmental standards for premium export markets, risking lost orders.
The Solution: PURETE Fully Automatic PUR Laminating Machine
To overcome these challenges and upgrade its production capabilities, PT. WOODONE INTEGRA INDONESIA chose the PURETE Fully Automatic PUR Laminating Machine for its wood product surface lamination processes. This advanced equipment integrates cutting-edge hot-melt PUR adhesive technology and high-precision automated control, designed to optimize efficiency, quality, and sustainability.
Key Features of PURETE PUR Laminating Machine
Measurable Results & ROI
After implementing the PURETE fully automatic PUR laminating machine, PT. WOODONE INTEGRA INDONESIA achieved remarkable, data-driven improvements:
- 200% Production Increase: Daily lamination output jumped from 400 panels to 1200 panels, eliminating order backlogs and shortening lead times.
- 70% Labor Cost Reduction: Full automation reduced manual labor dependence by over 70%, cutting operational costs significantly.
- Near-Zero Rework Rate: Consistent PUR bonding eliminated delamination issues, reducing rework to nearly zero and improving product qualification rates.
- Export Compliance: Low-VOC operation meets strict environmental standards of global markets, expanding export opportunities.
- Enhanced Competitiveness: Premium, consistent finishes and faster delivery have strengthened the company’s position as a trusted global wood products supplier.
Client Testimonial
“The PURETE fully automatic PUR laminating machine has transformed our production. Tripling our daily output while ensuring stable, high-quality finishes has allowed us to meet global demand and maintain our reputation as a WOODONE Group subsidiary. It’s a valuable investment that drives our sustainable growth.” — PT. WOODONE INTEGRA INDONESIA Production Director
Why Choose PURETE for Wood Lamination?
PURETE specializes in providing reliable, high-efficiency, eco-friendly automation solutions for wood manufacturers worldwide. Our PUR laminating machines are designed to solve real production pain points, deliver measurable results, and support long-term business growth — just like we did for PT. WOODONE INTEGRA INDONESIA.
